Leggings that stay squat-proof, in the sample and in bulk.
Leggings are judged in motion: fabric can turn sheer on a squat, waistbands can roll, and stretch can stop recovering after wash. We cut yoga leggings, gym leggings, seamless leggings, and running tights to your tech pack in Nylon-Spandex or Polyester-Spandex, 220–350 GSM, then approve the sample for coverage, compression, waistband support, and fit before bulk.
Minimum 10 pieces per design and colorway. Sampling 7–10 business days. Bulk 3–5 weeks after approval, depending on volume and construction. Pricing scales with quantity. Private label for brands, retailers, and distributors in the USA, UK, Australia, and Europe.
Legging fabric composition
The fabric specification depends on whether the legging is for yoga, gym, running, seamless construction, or everyday wear. A high-compression gym legging and a soft yoga legging should not use the same fabric behavior without checking coverage, recovery, and hand feel.
We work with Nylon-Spandex and Polyester-Spandex from 220–350 GSM. Options include brushed fabrics, knit constructions, recycled materials, and high-compression performance fabrics matched to the compression level and intended use.
Key points
- 220–350 GSM fabric range for yoga, gym, running, and everyday leggings
- Nylon-Spandex and Polyester-Spandex constructions
- Brushed fabrics and knit constructions available
- Recycled materials can be used when specified
- High-compression performance fabrics available
- Material specifications can be matched to your tech pack
Stretch and recovery
Leggings need to stretch through movement and recover after wear and washing. Poor recovery can cause sagging, waistband rolling, or a bulk fit that does not match the approved sample.
We specify four-way stretch, shape retention, compression level, and recovery targets according to your program. Stretch recovery is checked during QC so the approved sample becomes the reference for bulk production.
Key points
- Four-way stretch available for movement and comfort
- Compression level can be adjusted by fabric and construction
- Shape retention reviewed during sample approval
- Stretch recovery checked during QC
- Bulk fit follows the approved sample block
Moisture management and comfort
Leggings need to manage sweat while staying comfortable for training, yoga, running, and everyday wear. The fabric should breathe without becoming sheer or losing support.
We can build with moisture-wicking, quick-dry, breathable, and anti-odor constructions where required. Mesh panels and performance finishes can be added according to the use case.
Key points
- Moisture-wicking fabrics help move sweat away from the body
- Quick-dry construction supports training and running use
- Breathable options available for yoga and gym collections
- Anti-odor finishes can be specified
- Comfort and coverage reviewed during sampling
Support and squat-proof coverage
Leggings are judged during movement. Fabric that turns sheer on a squat, waistbands that roll, or compression zones that do not recover can create returns and fit complaints.
We develop squat-proof fabric constructions, high-waist support, tummy-control waistbands, compression zones, contouring panels, and mesh inserts according to your tech pack and approved sample.
Key points
- Squat-proof coverage can be checked during QC
- High-waist and tummy-control waistbands available
- Compression zones and contouring panels can be developed
- Mesh panels and inserts can be added where required
- Approved coverage, waist, and measurements guide bulk production
Customization options
Choose from our full range of decoration techniques to create your signature look.
Sublimation and performance printing
Sublimation, silicone branding, reflective graphics, heat transfers, specialty print, side-leg graphics, waistband marks, and all-over patterns can be developed for yoga, gym, seamless, and running leggings. Each method is selected to flex with the knit during training.
Branding
Embroidered logos, silicone badges, woven labels, tonal branding, decorative design, and small hem or hip marks can be used where the fabric and waistband can hold the stitch or badge without pulling or affecting stretch.
Private label development
Waistband branding, woven labels, heat-transfer labels, care instructions, size labels, hangtags, barcode stickers, polybags, packaging, and retail presentation can be set to your brand guidelines before bulk starts.
Fabric and color development
Custom color matching, compression levels, brushed finishes, knitting, mesh panels, contrast inserts, sustainable fabric alternatives, and performance finishes can be developed so the legging is yours, not a relabeled stock style.
Design baselines
Fully customizable starting points for your tech pack.
#2 Contrast-panel high-waist legging
#3 Sublimated high-waist legging
#4 Print high-waist running tight
Branding, logistics & shipping
Every order is managed from label printing to your doorstep.
Private label production
Every order can ship with your branded waistbands, woven labels, heat-transfer branding, hangtags, packaging, barcodes, and retail-ready finishing. Spec this at sampling so bulk isn't waiting on trims.
Quality control and inspection
Each piece is checked before it reaches you (fabric, stretch recovery, squat-proof verification, measurement, stitching, branding, then an AQL review before packing) so the coverage and waist you approved in sampling are what you get in bulk.
Global logistics
Packed to retailer and distributor spec and shipped through logistics partners. Export documentation included for USA, UK, Australia, and Europe programs.
Frequently asked questions
Everything you need to know about custom manufacturing with RAS Sportswear.