Fully Customizable
Polos that keep the collar, placket, and embroidery you approved.
A polo can look right in photos and still fail in wear when the collar collapses, the placket twists, or embroidery pulls the piqué out of shape. We build performance polos, golf polos, corporate uniforms, and teamwear polos to your tech pack in Cotton Piqué, Cotton-Poly, Polyester performance fabric, Interlock, Organic Cotton, or Recycled Polyester, 180–280 GSM, then sample the collar, placket, fit, and branding before bulk.
Minimum 10 pieces per design and colorway. Sampling 7–10 business days. Bulk 3–5 weeks after approval, depending on volume and construction. Pricing scales with quantity. Private label for brands, retailers, and distributors in the USA, UK, Australia, and Europe.
Polo fabrics
The fabric specification depends on whether the polo is for sportswear, corporate uniforms, golf, retail, or promotional use. A golf polo and a corporate uniform may need different structure, breathability, collar behavior, and decoration compatibility.
We work with Cotton Piqué, Cotton-Poly blends, Polyester performance fabrics, Interlock knits, Organic Cotton, and Recycled Polyester from 180–280 GSM. Fabric is selected according to hand feel, collar structure, wash durability, and branding method.
Key points
- 180–280 GSM fabric range for sportswear, golf, corporate, and retail polos
- Cotton Piqué for classic polo texture
- Cotton-Poly and Polyester performance fabrics for active use
- Interlock knits for smoother hand feel
- Organic Cotton and Recycled Polyester available when specified
- Fabric specifications can be matched to your tech pack
Performance and comfort features
Polo shirts often need to move between professional settings and active use. Fabric should manage moisture, hold shape, and remain comfortable through repeated wear.
We can build with moisture-wicking, quick-dry, anti-odor, UV protection, and breathable constructions where required. Performance features are selected according to whether the polo is for golf, uniforms, teamwear, or retail.
Key points
- Moisture-wicking construction for active use
- Quick-dry performance available for sportswear programs
- Anti-odor and UV protection can be specified
- Breathability adjusted by fabric and knit structure
- Features reviewed during sampling before bulk
Collar, placket, and durability
Polo quality is often judged at the collar and placket. Collars that collapse, plackets that twist, or embroidery that pulls the fabric can make bulk production feel different from the sample.
Construction can include reinforced shoulder seams, double-needle stitching, taped neck seams, ribbed collars, and structured plackets. Collar shape, placket alignment, measurements, and embroidery are checked during QC.
Key points
- Ribbed collars and structured plackets available
- Taped neck seams for cleaner construction
- Double-needle stitching where durability is required
- Collar and placket alignment checked before packing
- Bulk construction follows the approved sample
Fit and polo sizing
Polo fit depends on silhouette, sleeve length, shoulder width, collar shape, placket length, and hem finish. These should be developed in the pattern before bulk starts.
We develop classic, slim, athletic, modern, and relaxed fits, with custom collar styles, plackets, sleeve lengths, hem finishes, and sizing based on your tech pack.
Key points
- Classic, slim, athletic, modern, and relaxed fits available
- Custom collar, placket, sleeve, and hem details can be specified
- Women's blocks can be graded separately when required
- Fit is reviewed during sampling
- Approved measurements become the bulk production reference
Customization options
Choose from our full range of decoration techniques to create your signature look.
Embroidery and logo applications
Embroidery, 3D embroidery, tonal embroidery, appliqué logos, woven badges, chest logos, sleeve marks, and corporate branding can be placed where the piqué, interlock, or performance fabric can hold the stitch without pulling. Stitch density and placement are reviewed against the sample.
Printing and performance branding
Screen print, sublimation, heat transfer, silicone logos, reflective branding, specialty print, and small performance marks can be used for sportswear, golf, promotional, and retail collections. Each method is selected according to fabric surface, stretch, and wash requirements.
Private label development
Woven neck labels, care labels, size labels, branded buttons, hangtags, barcode stickers, folded pack-out, polybags, and retail presentation can be set to your brand guidelines. Approving these with the sample helps keep bulk production and packing consistent.
Fabric and color customization
Pantone matching, yarn-dyed fabrics, contrast collars, tipping, custom knit structures, sleeve rib, placket detail, garment washes, and sustainable material options can be developed around your polo program. The polo is yours, not a relabeled stock style.
Design inspiration
Design baselines
Fully customizable starting points for your tech pack.
Fully Customizable
#2 Women's striped polo
Fully Customizable
#3 Women's solid polo
Fully Customizable
#4 Men's full-sleeve polo
How we deliver
Branding, logistics & shipping
Every order is managed from label printing to your doorstep.
Private label production
Every order can ship with your branded labels, buttons, hangtags, packaging, woven patches, barcodes, and retail-ready finishing. Spec this at sampling so bulk isn't waiting on trims.
Quality control and inspection
Each piece is checked before it reaches you (fabric, measurement, collar, placket, embroidery, color, then an AQL review before packing) so the collar and placket you approved in sampling are what you get in bulk.
Global logistics
Packed to retailer and distributor spec and shipped through freight and courier partners. Export documentation included for USA, UK, Australia, and Europe programs.
Frequently asked questions
Everything you need to know about custom manufacturing with RAS Sportswear.
What is the minimum order quantity for custom polo shirts?
Our minimum order quantity is 10 pieces per design and colorway. This lets brands, corporate buyers, golf programs, and retailers test a polo style before larger production.
Can you manufacture polo shirts from our tech pack?
Yes. We can cut and sew polo shirts to your tech pack, including fabric, GSM, collar, placket, sleeve length, fit, trims, embroidery, labels, and packaging.
What fabrics do you use for polo shirts?
We work with Cotton Piqué, Cotton-Poly blends, Polyester performance fabrics, Interlock knits, Organic Cotton, and Recycled Polyester in the 180–280 GSM range.
Can the collar and placket be customized?
Yes. Collar styles, structured plackets, rib collars, tipping, buttons, sleeve lengths, and hem finishes can be developed according to your sample and tech pack.
What fits are available for polo shirts?
We can develop classic, slim, athletic, modern, and relaxed silhouettes. Women's blocks can be graded separately when the program requires a dedicated fit.
What decoration options are available for polos?
Options include embroidery, 3D embroidery, tonal embroidery, appliqué logos, woven badges, corporate branding, screen print, sublimation, heat transfer, silicone logos, and reflective branding.
Do you provide samples before bulk production?
Yes. A physical sample is produced before bulk manufacturing. Sampling typically takes 7–10 business days, depending on fabric, collar, placket, and decoration.
How long does bulk polo shirt production take?
Bulk production generally takes 3–5 weeks after sample approval. Final lead time depends on quantity, fabric, collar/placket construction, embroidery, trims, and packaging.
Can you add private-label buttons and packaging?
Yes. Private-label options include woven neck labels, care labels, size labels, branded buttons, hangtags, packaging, barcodes, and retail presentation.
What quality checks are performed before shipping?
QC can include checks for fabric, measurements, collar, placket, embroidery, color, stitching, and overall construction, followed by an AQL review before packing.