Fully Customizable
Compression shirts that keep the stretch, seam, and fit you approved.
Compression apparel only works when the stretch returns, the seams stay flat, and bulk production fits like the approved sample. We build compression tops, base layers, and rash guards to your tech pack in Polyester-Spandex or Nylon-Spandex, 180–280 GSM, with fit, recovery, stitching, and print reviewed on a physical sample before bulk starts.
Minimum 10 pieces per design and colorway. Sampling 7–10 business days. Bulk 3–5 weeks after approval, depending on volume and construction. Pricing scales with quantity. Private label for activewear brands, sports teams, and retailers in the USA, UK, Australia, and Europe.
Compression fabric composition
Compression shirts rely on the correct balance of stretch, recovery, opacity, and hand feel. A base layer, rash guard, training top, and recovery garment should not all use the same fabric weight or compression level.
We work with Polyester-Spandex and Nylon-Spandex from 180–280 GSM. Options include interlock knits, brushed compression fabrics, recycled performance materials, and high-stretch constructions matched to the sport and intensity of use.
Key points
- 180–280 GSM fabric range for compression tops, base layers, and rash guards
- Polyester-Spandex and Nylon-Spandex constructions
- Interlock knits and brushed compression fabrics available
- Recycled performance materials can be used when required
- Fabric selected according to sport, coverage, and compression level
- Material specifications can be matched to your tech pack
Stretch, recovery, and compression level
Compression apparel needs to return to shape after movement and washing. Poor recovery can make a top feel loose in bulk even when the sample was approved.
We set the compression level, stretch direction, and recovery target according to the use case. Fit and recovery are reviewed during sampling so the sample becomes the reference for bulk production.
Key points
- Compression level can be set for training, competition, recovery, or teamwear
- Four-way stretch can be specified where mobility is required
- Stretch recovery is reviewed during sample approval
- Fit should stay consistent after repeated wear and washing
- Approved compression and measurements guide the bulk order
Moisture management and comfort
Compression shirts sit close to the body, so moisture control and seam comfort matter more than on a loose training tee. Fabric that traps sweat or seams that rub can make the garment uncomfortable during intense use.
We use moisture-wicking, quick-dry, breathable, and anti-odor performance options where required. Mesh ventilation zones and ergonomic panels can be added according to the sport.
Key points
- Moisture-wicking fabric helps move sweat away from the body
- Quick-dry construction supports training and competition use
- Breathable panels can be added where airflow is needed
- Anti-odor finishes are available when specified
- Comfort is reviewed alongside fit and compression
Seam and panel construction
Compression garments are under constant tension. Seams must resist curling, chafing, splitting, and distortion when the fabric stretches and recovers.
Construction can include flatlock stitching, reinforced seams, stretch-thread, and ergonomic paneling. Stitching, measurements, print placement, and fabric recovery are checked during QC.
Key points
- Flatlock stitching can help reduce chafing
- Reinforced seams support repeated stretch and recovery
- Stretch-thread used where flexibility is required
- Ergonomic panels can be added for sport-specific movement
- Bulk construction follows the approved sample and size spec
Customization options
Choose from our full range of decoration techniques to create your signature look.
Full sublimation printing
Dye-sublimation with unlimited colors, fade-resistant graphics, sponsor logos, player names, team branding, sleeve artwork, and full-body patterns. This works well for compression tops, base layers, rash guards, and team performance styles because the graphic stretches with the fabric instead of sitting rigidly on top.
Heat transfer and silicone branding
Silicone logos, reflective transfers, heat-sealed graphics, small chest marks, sleeve marks, and back-neck branding can be specified for compression fabric. Each mark is reviewed for stretch recovery, placement, and feel against the body so it does not crack, peel, or restrict movement.
Private label development
Heat-transfer neck labels, woven labels, size indicators, care instructions, hangtags, barcode stickers, branded packaging, and retail-ready presentation can be set to your brand guidelines. These details should be approved with the sample so trims are ready before bulk starts.
Fabric and color customization
Custom color matching, compression levels, fabric textures, mesh ventilation zones, contrast panels, recycled materials, and sport-specific enhancements can be developed around your program. The shirt is built as your compression product, not a relabeled stock base layer.
Design inspiration
Design baselines
Fully customizable starting points for your tech pack.
Fully Customizable
#2 Long sleeve compression shirt
Fully Customizable
#3 Raglan compression top
Fully Customizable
#4 Mock neck compression shirt
How we deliver
Branding, logistics & shipping
Every order is managed from label printing to your doorstep.
Private label production
Every order can ship with your labels, packaging, branded hangtags, barcodes, and retail-ready finishing. Spec this at sampling so bulk isn't waiting on trims.
Quality control and inspection
Each piece is checked before it reaches you (fabric, stretch recovery, measurement, stitching, print, then an AQL review before packing) so the compression and seam you approved in sampling are what you get in bulk.
Global logistics
Packed to retailer and distributor spec and shipped through logistics partners. Export documentation included for USA, UK, Australia, and Europe programs.
Frequently asked questions
Everything you need to know about custom manufacturing with RAS Sportswear.
What is the minimum order quantity for custom compression shirts?
Our minimum order quantity is 10 pieces per design and colorway. This lets activewear brands, teams, and retailers test a compression top before moving into larger production.
Can you manufacture compression shirts from our tech pack?
Yes. We can cut and sew compression tops, base layers, and rash guards to your tech pack, including fabric, GSM, compression level, measurements, paneling, seams, decoration, and labels.
What fabrics do you use for compression shirts?
We work with Polyester-Spandex and Nylon-Spandex in the 180–280 GSM range. Options can include interlock knits, brushed compression fabrics, recycled performance materials, and high-stretch constructions.
Can you adjust the compression level?
Yes. Compression level can be set according to the sport, use, and intensity you are selling. The sample locks the fit and recovery standard before bulk production begins.
Are compression shirts suitable as base layers or rash guards?
Yes. We can produce short sleeve compression shirts, long sleeve compression tops, rash guard constructions, mock neck styles, and team performance base layers.
What seam construction do you use for compression apparel?
Construction can include flatlock stitching, reinforced seams, stretch-thread, and ergonomic panels to help reduce chafing, curling, and seam splitting during wear.
Do you provide samples before bulk production?
Yes. A physical sample is produced for approval before bulk manufacturing. Sampling typically takes 7–10 business days, depending on fabric, fit, and decoration.
How long does bulk compression shirt production take?
Bulk production generally takes 3–5 weeks after sample approval. Final timing depends on quantity, fabric, compression level, print method, and construction complexity.
What branding options are available for compression shirts?
Options include full sublimation, silicone logos, reflective transfers, heat-sealed graphics, heat-transfer neck labels, woven labels, hangtags, and branded packaging.
What quality checks are performed before shipping?
QC can include checks for fabric, stretch recovery, measurements, stitching, print, and overall construction, followed by an AQL review before packing.