MOQ from 10 Pieces | Sampling in 7-10 Business Days | Worldwide Delivery

Custom Sports Bra Manufacturing for Activewear Brands

Develop premium sports bras with fully customized fabrics, support levels, branding, and packaging. RAS Sportswear manufactures low-impact, medium-impact, and high-impact sports bras for activewear startups, fitness brands, gyms, and retail buyers across the USA, UK, Australia, and Europe. Low MOQ production, fast sampling, and private label services available.

Custom Sports Bra Manufacturing for Activewear Brands
10+ Pieces per design/colorway
Sample first Approve fit before bulk
7-10 days Sampling
3-5 weeks Bulk after approval

Material & tech specifications

Factory-grade technical competence for premium custom production.

  1. Fabric Composition

    Available in premium Nylon-Spandex and Polyester-Spandex blends ranging from 180–320 GSM. Fabric options include brushed performance knits, ribbed constructions, recycled polyester, and seamless yarn technologies depending on the support requirement.

  2. Performance Features

    Moisture-wicking, quick-dry, breathable, and four-way stretch fabrics designed for training, yoga, running, and gym environments. Optional anti-odor and UV-protection finishes are available for specialized collections.

  3. Stitching & Construction

    Manufactured using flatlock seams, overlock construction, cover stitching, and bonded seam techniques to reduce friction while improving durability during repeated movement and washing cycles.

  4. Support & Fit Engineering

    Custom support levels from low-impact studio wear to high-impact training bras. Features include removable cups, molded padding, reinforced underbands, power mesh panels, and adjustable strap systems.

Decoration & finish options

Choose from our full range of decoration techniques to create your signature look.

Printing Methods
Embroidery & Premium Branding
Private Label Components
Fabric & Color Development

Printing Methods

Apply custom branding through screen printing, sublimation printing, silicone transfers, reflective graphics, puff printing, and high-density logo applications. Pantone color matching is available for brand consistency.

Embroidery & Premium Branding

Add embroidered logos, tonal embroidery, 3D embroidery, woven emblems, and decorative stitching details to create premium activewear collections with long-lasting brand visibility.

Private Label Components

Customize woven labels, heat-transfer neck labels, care labels, elastic waistbands, branded straps, hangtags, and retail packaging according to your brand guidelines.

Fabric & Color Development

Select custom fabric compositions, rib textures, compression levels, dye colors, and performance finishes to create exclusive products tailored to your target customer and price point.

Design baselines

Fully customizable starting points for your tech pack.

#1 Sports Bra
Fully Customizable

#1 Sports Bra

#2 Sports Bra
Fully Customizable

#2 Sports Bra

#3 Sports Bra
Fully Customizable

#3 Sports Bra

#4 Sports Bra
Fully Customizable

#4 Sports Bra

Branding, logistics & shipping

Every order is managed from label printing to your doorstep.

Private Label Production

Every order can include custom woven labels, heat-transfer branding, branded elastics, hangtags, barcodes, size labels, and retail-ready packaging tailored to your brand requirements.

Quality Control & Inspection

Production follows multi-stage quality inspections including fabric verification, in-line sewing checks, measurement audits, print inspections, and final AQL-based quality reviews before packing.

Global Logistics

Finished orders are packed according to retailer specifications and shipped worldwide through trusted courier and freight partners. We support delivery programs for customers throughout the USA, UK, Australia, and Europe with complete export documentation.

Tell us your fabric requirements and order volume. We'll schedule sampling with you.